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        • Pillar Supported Mezzanine Floor
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      • Automated Storage and Retrieval System
    • Cold Storages
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
      • Pallet Storage System
      • Shuttle Racking System
      • Drive In Racking
      • Double Deep Pallet Storage System
      • Mobile Racking
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      • Pallet Storage System
      • Education/Printing/Publishing/Documents Storage+I1:N1
      • Long Span Shelving
      • Universal Storage System
      • Multi-Tier Shelving
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
      • Automated Storage and Retrieval System
      • Carton Live Storage (CLS)
      • Cantilever
    • E-Commerce
      • Multi-Tier Shelving
      • Pallet Storage System
      • Universal Storage System
      • Heavy Duty Shelving
      • Mini Load
      • Carton Shuttle
    • FMCG
      • Multi-Tier Shelving
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
      • Pallet Storage System
      • Long Span Shelving
      • Heavy Duty Shelving
      • Shuttle Racking System
      • Automated Storage and Retrieval System
    • Pharma
      • Mobile Racking
      • Long Span Shelving
      • Heavy Duty Shelving
      • Pallet Storage System
      • Compactor
      • Automated Storage and Retrieval System
      • Pillar Suported Mezzanine
    • Textile/Apparels
      • Long Span Shelving
      • Heavy Duty Shelving
      • Pallet Storage System
      • Multi-Tier Shelving
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
      • Automated Storage and Retrieval System
    • 3 PL
      • Universal Storage System
      • Long Span Shelving
      • Heavy Duty Shelving
      • Pallet Storage System
      • Multi-Tier Shelving
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
    • Chemical/Paints/Fertilizers
      • Heavy Duty Shelving
      • Long Span Shelving
      • Pallet Storage System
      • Multi-Tier Shelving
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
      • Automated Storage and Retrieval System
      • Shuttle Racking System
    • Education/Printing/Publishing/Documents Storage
      • Universal Storage System
      • Long Span Shelving
      • Compactor
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
      • Pallet Storage System
      • Multi-Tier Shelving
    • Health Care
      • Universal Storage System
      • Long Span Shelving
      • Heavy Duty Shelving
      • Compactor
    • Food & confectionary
      • Universal Storage System
      • Long Span Shelving
      • Pallet Storage System
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
      • Drive In Racking
      • Shuttle Racking System
    • Dairy
      • Universal Storage System
      • Long Span Shelving
      • Pallet Storage System
      • Multi-Tier Storage System
      • Drive In Racking
      • Double Deep Pallet Storage System
      • Mobile Racking
      • Shuttle Racking System
      • Automated Storage and Retrieval System
  • Customer Engagement
  • Case Studies
    • Nilkamal Selective Pallet Racking System – Forestry Industry/landscape Management Industry
    • Nilkamal Racking System – Motor Vehicle Parts Manufacturing Industry
    • Nilkamal Storage System – Logistic Services Industry
    • Nilkamal Storage System – Tyre Manufacturing Industry
    • Nilkamal Shuttle Racking System – Textile Manufacturing Industry
    • Racking system? Need to confirm – Chemical Industry
    • Nilkamal Shuttle Racking System/storage System – Fishing Industry
    • Arkema
    • Nilkamal Storage System – Cold Storage Industry
    • Nilkamal Storage System – Cold Storage Industry
    • Nilkamal Racking System – Manufactoring Industry
    • Nilkamal Storage System – Food and Beverages Industry
    • Satish Marine
    • Nilkamal Pallet Racks- Fishing Industry
    • Nilkamal Racking and Material Handling Solutions – Tyre Manufacturing Industry
    • Textiles/Rubber/Paper manufacturing Industry
  • Media & Blogs
  • Catalogues
    • One Stop Shop
    • Nilkamal Multi Tier Storage System
    • Nilkamal Rack Supported Mezzanine Floor
    • Nilkamal Automated Storage and Retrieval System
    • Nilkamal Mobile Racking
    • Nilkamal Pallet Storage System
    • Nilkamal Pillar Supported Mezzanine Floor
    • 7 – 10 PROGRAM FOR RACKING & SHELVING SOLUTION
    • Nilkamal Shuttle Racking System
    • Nilkamal Carton Live Storage (CLS)
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HomeProducts Pallet Storage System

Pallet Storage System

Automated Storage & Retrieval Systems for highest possible productivity

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Description

WHY USE NILKAMAL PALLET STORAGE SYSTEM

  • All India Presence with more than 2000 Installations in a single calendar year.
  • Following the design standards that meet the international requirements.
  • Solutions that can make a big difference, Nilkamal is the only company with the highest number of solutions in Warehousing products, including Racking systems, Equipment, Pallets, and Totes. We can suggest to you the best solution that suits your requirements.
  • R&D constant evolution process, Nilkamal having inhouse testing facilities, structural engineers, develops all products first time perfect over the years, be it ASRS with heights varying 30 metre, Shuttle racks with 12+ metre heights or cold stores special solutions.
  • The installation makes the solutions more reliable as products are installed professionally and as per standards that local markets barely know. Our oldest installations are yet to work well without much maintenance.
  • Value of the finish of products and accuracy of the manufactured products make sure that designed products give 100% output.
RELIABILITY

RELIABILITY

Increase Space

INCREASE SPACE

Durability

DURABILITY

Safety

SAFETY

DESIGN OF COMPONENTS

The racking components are designed as per Indian / European Standards as described below

Indian Standard

IS 800 – General construction in steel

IS 801 – Code of practice for the use of cold-formed light gauge steel structural members in building construction

The above codes are used for general steel building design, and thus the same does not cover the critical design parameters of rack designing. The limitations of the above IS code (for steel building design) essentially require the rack to be designed as per European standards specific to the Rack design. The details of the same are given below.

EUROPEAN STANDARDS FOR DESIGN

FEM: 10.2.01: Terminology and description of storage systems.

FEM: 10.2.02: EN 15512 Design code for Racking

EN 15635: 2007- Steel static storage system; Adjustable pallet racking guidelines for safe use.

EN 15878 -Steel Static Storage System – Adjustable pallet racking – Terms and definition

RAW MATERIAL

The components are manufactured from superior quality cold rolled/ hot rolled sheets of steel confirming EN 10025/ EN 10327 with a minimum yield stress of 250 N/mm2 and or 420 yds. The corresponding IS code for steel used is IS 10748, IS 513, etc. All fasteners like nuts and bolts are as per IS 1363.

System Description

The proposed pallet storage system, as shown in the attached drawing, consists of Upright, horizontal & diagonal struts, beams, and various components for imparting structural stability to the entire system. The uprights frames are fastened to the floor using a base plate and anchor fasteners. The unique features of each component are described below.

Upright

The upright is a 10/12 bend roll formed section manufactured on a precision roll forming line to ensure a uniform profile without any twist. The uprights are powder coated on an automated line.

The uprights have slots at 50mm pitch. Accurate Punching ensures load transfer to land and increases the life span of the overall products.

SYSTEM DESCRIPTION

Base Plate The base plate is powder coated with provisions for fixing expansion bolts and dimples for locating shims. The lips are provided for locating the upright, which also prevents rotation.

Hook Connector Five hooks for proper fitting Thickness 4 mm. High-Quality powder coating with a medium coating thickness of 50µm.

Beam with hook connector The beams are Box type construction made with roll forming. The beams are manufactured from a single sheet having twin top profiles using the latest technology. The twin top design offers maximum resistance to torsional failure. The twin top design also does not require continuous welding throughout the length of the beams, and only the hook connectors have to be welded to the beams.

Diagonal and Horizontal Struts The struts are made of C-Section with four bends. The struts are galvanized type. These provide stability to the uprights.

Hardware All fasteners supplied will be electro-galvanized conditions confirming to IS codes.

STANDARD DESIGN & PROCEDURE

All racking systems components are designed based on the load level requirements;
  • Individual-level load varied from 600Kg / level to 4500 Kg / Level can be designed;
  • Total rack loads varied from 3000 Kg to up to 29000Kg loads;
  • Height can go as long as 30 metres as well for AS/RS.

All Racking layouts are made on Auto CAD with proper suggestions on equipment and load-carrying capacities of Racks with the actual size of Pallets with Storage achieved through the racking system suggested.

Our offers include detailed techno-commercial and are based on the drawings approved by our customer and follow the standards defined in the same. These can be explained in person through personal meetings related to operational effectiveness, storage achievement, and safety precautions taken care of while designing the system. System or Solutions offer for Palletized materials:
  • Selective Pallet Racking with Articulated Forklifts, Very Narrow Aisle (VNA), standard Reach Trucks, Stackers
  • Double Deep Pallet Racking systems with Articulated Forklifts or Double deep Reach Trucks
  • Drive-In / Drive-Through Pallet Racking system.
  • Drive-In / Drive-Through Pallet Racking with Shuttle Operations
  • Mobile Pallet Racking Systems
  • AS/RS Racking

STRUCTURAL ANALYSIS

Structural Analysis On R-stab As Per FEM
  • 3-d Modelling
  • P-delta Analysis
  • Stress Calculation
  • Members Verification As Per Fem: 10.2.02: En 15512
Reference Code of seismic design
  • FEM 10.2.08 – Recommendations for the design of static steel pallet racks under seismic conditions
  • IS 1893:2002 – Criteria for earthquake resistant design of structures

STANDARD DESIGN & PROCEDURE

Pre-treatment

All components are to be subjected to anti-corrosion treatment by following the process of Degreasing, Rinsing, Phosphating, Rinse & De- Mineralized water rinsing.

Final Finish

The final finish of the components is achieved on a fully automated conveyor-based powder coating line. The components are oven-baked after powder coating at curing temperature. It ensures adhesion of powder to product and gives long life to the product; the minimum dry film thickness of 50 to 80 microns is assured on the automated line.

Standard Colour Colours offered are
  1. Upright: Pepsi Blue;
  2. Beam: Orange,
  3. Struts: Galvanized
  4. Accessories as defined in the offer

Testing facilities at plant

Stiffness Test This is carried out the beam-upright connection stiffness Compression Test Buckling Test & Stub Column Test. This test is carried out to determine the upright’s effective area.

BROAD RANGE OF ACCESSORIES & SAFETY EQUIPMENT FOR ANY STORAGE APPLICATION

  1. Column Guard L Shaped
  2. Column Guard U Shaped
  3. Upright Protector
  4. Aisle Raw Guards
  5. Back stoppers
  6. Back Cladding
  7. Upright connector
  8. Frame Extension
  9. Spacer for back to back rows

LEVEL ACCESSORIES FOR NON-STANDARD PALLETIZED OR HEAVY NON PALLETIZED MATERIALS

  • MDF Boards
  • Steel Drop over panels
  • Wire Mesh decking
  • Pallet Support Bars
  • H frames
  • Gratings
  • Fork Entry bars for a specialized load like Two and four-leg inverted Pallets, etc

INSTALLATION THAT MAKES THE DIFFERENCE TO THE DESIGN AND RELIABILITY OF THE SYSTEM

  • Nilkamal Owns Total Strength of 50+ Skilled Supervisor / Technician 200+ workmen’s
  • Also, having Approved Contractors list having more than 15 to 20 years of experience in storage system industries.
  • Also, scratches/ paint peel-off is given spray touch-up
  • Given Plant Training as well as site training to all Technician and Contractors
  • The safety of the worker is given the highest priority.
  • Offer post-installation audit / regular check-ups for any damages to racks / alignment / anchor issues / flooring, etc.

CLIENTELE

And many more…..

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Nilkamal Storage Systems – formerly known as Nilkamal-BITO Storage Systems is one of the largest manufacturer and supplier of storage systems, material handling equipment and material handling solutions. Top brands of the country – trusts Nilkamal Storage Systems for protecting their goods, increasing their storage space and improving their labour productivity.

Head Office
Nilkamal House, Plot No. 77/78,
Street Number 14, Marol MIDC Industry Estate,
Andheri East, Mumbai, Maharashtra 400093

Phone: 1800 890 9115
10.00 am to 5.30 pm
marketing@nilkamal.com
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  • Menu
  • Categories
  • Palletized
    • Pallet Storage System
    • Pallet Live Storage
    • Shuttle Racking System
    • Drive-In Storage
    • Mobile Racking
  • Shelving
    • Long Span Shelving
    • Universal Storage System (USS)
    • Carton Live Storage (CLS)
    • Multi Ter Shelving
    • Mobile Compactor
  • Long Load
    • Cantilever Storage
  • Mezzanine
    • Rack Supported Mezzanine Floor
    • Pillar Supported Mezzanine Floor
  • Automated
    • Racking for Deep Lane ASRS
    • Racking For Automated Storage and Retrieval System
    • Racking For Carton Shuttle ASRS
  • About Us
  • Industries & Solutions
    • Auto & Auto ancillaries
      • Pallet Storage System
      • Universal Storage System
      • Compactor
      • Automated Storage and Retrieval System
      • Multi-Tier Shelving
      • Carton Live Storage (CLS)
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
      • Mini Load
    • Beverages
      • Shuttle Racking System
      • Drive In Racking
      • Cold Storages
      • Automated Storage and Retrieval System
    • Cold Storages
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
      • Pallet Storage System
      • Shuttle Racking System
      • Drive In Racking
      • Double Deep Pallet Storage System
      • Mobile Racking
    • Engineering Goods
      • Pallet Storage System
      • Education/Printing/Publishing/Documents Storage+I1:N1
      • Long Span Shelving
      • Universal Storage System
      • Multi-Tier Shelving
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
      • Automated Storage and Retrieval System
      • Carton Live Storage (CLS)
      • Cantilever
    • E-Commerce
      • Multi-Tier Shelving
      • Pallet Storage System
      • Universal Storage System
      • Heavy Duty Shelving
      • Mini Load
      • Carton Shuttle
    • FMCG
      • Multi-Tier Shelving
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
      • Pallet Storage System
      • Long Span Shelving
      • Heavy Duty Shelving
      • Shuttle Racking System
      • Automated Storage and Retrieval System
    • Pharma
      • Mobile Racking
      • Long Span Shelving
      • Heavy Duty Shelving
      • Pallet Storage System
      • Compactor
      • Automated Storage and Retrieval System
      • Pillar Suported Mezzanine
    • Textile/Apparels
      • Long Span Shelving
      • Heavy Duty Shelving
      • Pallet Storage System
      • Multi-Tier Shelving
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
      • Automated Storage and Retrieval System
    • 3 PL
      • Universal Storage System
      • Long Span Shelving
      • Heavy Duty Shelving
      • Pallet Storage System
      • Multi-Tier Shelving
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
    • Chemical/Paints/Fertilizers
      • Heavy Duty Shelving
      • Long Span Shelving
      • Pallet Storage System
      • Multi-Tier Shelving
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
      • Automated Storage and Retrieval System
      • Shuttle Racking System
    • Education/Printing/Publishing/Documents Storage
      • Universal Storage System
      • Long Span Shelving
      • Compactor
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
      • Pallet Storage System
      • Multi-Tier Shelving
    • Health Care
      • Universal Storage System
      • Long Span Shelving
      • Heavy Duty Shelving
      • Compactor
    • Food & confectionary
      • Universal Storage System
      • Long Span Shelving
      • Pallet Storage System
      • Mezzanine
        • Pillar Supported Mezzanine Floor
        • Rack Supported Mezzanine Floor
      • Drive In Racking
      • Shuttle Racking System
    • Dairy
      • Universal Storage System
      • Long Span Shelving
      • Pallet Storage System
      • Multi-Tier Storage System
      • Drive In Racking
      • Double Deep Pallet Storage System
      • Mobile Racking
      • Shuttle Racking System
      • Automated Storage and Retrieval System
  • Customer Engagement
  • Case Studies
    • Nilkamal Selective Pallet Racking System – Forestry Industry/landscape Management Industry
    • Nilkamal Racking System – Motor Vehicle Parts Manufacturing Industry
    • Nilkamal Storage System – Logistic Services Industry
    • Nilkamal Storage System – Tyre Manufacturing Industry
    • Nilkamal Shuttle Racking System – Textile Manufacturing Industry
    • Racking system? Need to confirm – Chemical Industry
    • Nilkamal Shuttle Racking System/storage System – Fishing Industry
    • Arkema
    • Nilkamal Storage System – Cold Storage Industry
    • Nilkamal Storage System – Cold Storage Industry
    • Nilkamal Racking System – Manufactoring Industry
    • Nilkamal Storage System – Food and Beverages Industry
    • Satish Marine
    • Nilkamal Pallet Racks- Fishing Industry
    • Nilkamal Racking and Material Handling Solutions – Tyre Manufacturing Industry
    • Textiles/Rubber/Paper manufacturing Industry
  • Media & Blogs
  • Catalogues
    • One Stop Shop
    • Nilkamal Multi Tier Storage System
    • Nilkamal Rack Supported Mezzanine Floor
    • Nilkamal Automated Storage and Retrieval System
    • Nilkamal Mobile Racking
    • Nilkamal Pallet Storage System
    • Nilkamal Pillar Supported Mezzanine Floor
    • 7 – 10 PROGRAM FOR RACKING & SHELVING SOLUTION
    • Nilkamal Shuttle Racking System
    • Nilkamal Carton Live Storage (CLS)

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